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RUA global manufacturing supplier specializing in comprehensive solutions for food processing projects
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A global manufacturing supplier specializing in comprehensive solutions for food processing projects
+86 0536 6063 199
+86 159 0802 8606
中国山东渭方777号，长占路，高新区
The TCA fully automatic vacuum tumbler is a vacuum marinating equipment specially designed for deep‑processing of meat, poultry, seafood and other food products. It is made of food‑grade SUS304 stainless steel, integrating a vacuum system, frequency conversion speed regulation and PLC touch screen control technology. Under vacuum conditions, the equipment physically tumbles and massages the material, allowing marinade to penetrate quickly and evenly into the meat structure. The circular end cover design significantly increases tumbling space, and the arc‑shaped paddle design prevents surface damage. It is suitable for marinating Western‑style sausages, ham, bacon, roast meat as well as Chinese‑style braised and snack meat products, effectively improving product elasticity, water retention and yield.
Working Principle
The TCA fully automatic vacuum tumbler operates on the physical impact principle. Under vacuum conditions, seasoned meat pieces are placed into the drum. As the drum rotates, the meat is tossed up and down inside the drum, with some pieces carried to the top by baffles and then falling freely, colliding and impacting with pieces at the bottom. Due to continuous rotation, each piece has the opportunity to tumble, rub and collide with others, softening the originally tough meat, loosening muscle tissue, and accelerating the penetration and diffusion of marinade, achieving massaging and marinating effects.
Under vacuum, the meat material expands, allowing proteins to fully contact the brine, accelerating protein dissolution and interaction to increase adhesion between meat pieces. The equipment also features a “respiratory” function, causing the product to undergo expansion and contraction movements inside the drum, further improving meat tissue structure, yield and slice appearance.
| Component | Material | Function Description |
|---|---|---|
| Drum | SUS304 stainless steel | 3‑8mm thick stainless steel plate rolled and welded; “I‑shaped” or “U‑shaped” tumbling bars welded on inner wall; spun end cover for increased tumbling space |
| Vacuum system | SUS304 stainless steel | High‑purity vacuum pump + pipeline filter + vacuum sensor, vacuum degree adjustable 0.04‑0.09MPa, prevents material from being sucked into the pump |
| Drive system | Alloy steel / stainless steel | Gear reducer + frequency motor + chain drive, stepless frequency speed regulation, smooth start; dual‑speed or frequency operation optional |
| Control system | PLC + touch screen | Fully automatic computer control; settings for total time, tumbling time, interval time, vacuum time, reverse time; multi‑recipe storage |
| Paddle | SUS304 stainless steel | Arc‑shaped unique design; promotes material tumbling and rubbing during rotation while preventing surface damage |
| Discharge system | SUS304 stainless steel | Inclined offset design; automatic tilting discharge; can be used with automatic feeder |
| Frame | All‑steel / SUS304 stainless steel | All‑steel or all‑stainless steel structure for stable support and extended service life |
| Safety protection | —— | Vacuum pump anti‑oil‑return design, overload protection, emergency stop button |
Technical Parameters
| Model | Total Volume(L) | Load Capacity(kg/batch) | Drum Speed(r/min) | Power(kW) | Vacuum Degree(MPa) | Dimensions(mm) | Weight(kg) |
|---|---|---|---|---|---|---|---|
| GR‑50 Lab | 100 | 35 | 7.5 | 1.5 | 0.04‑0.09 | 860×550×930 | 100 |
| GR‑100 | 200 | 70‑75 | 6‑11 | 1.0‑1.5 | 0.04‑0.085 | 1020×550×950 | 190 |
| GR‑200 | 400 | 150 | 7.3‑11 | 2.2 | 0.04‑0.09 | 1330×1020×1573 | 280 |
| GR‑300 | 600 | 210‑225 | 7.3‑11 | 1.5‑2.25 | 0.04‑0.085 | 1300×800×1250 | 320 |
| GR‑500 | 1000 | 350‑375 | 7.3‑9 | 2.2‑3.0 | 0.04‑0.085 | 1580×1115×1530 | 420 |
| GR‑600 | 1200 | 420‑450 | 7.5‑9 | 2.2‑3.0 | 0.04‑0.085 | 1740×1020×1460 | 530 |
| GR‑800 | 1600 | 560‑600 | 6.5‑7.5 | 3.0‑5.5 | 0.04‑0.085 | 1820×1220×1770 | 600 |
| GR‑1000 | 2000 | 700‑750 | 6.8‑11 | 4.5‑7.0 | 0.04‑0.085 | 2280×1220×1800 | 680 |
| GR‑1200 | 2400 | 840‑900 | 6.8‑7 | 4.0‑5.5 | 0.04‑0.085 | 2280×1320×1800 | 800 |
| GR‑1600 | 2800‑3200 | 1050‑1120 | 6.5‑8 | 5.5‑7.0 | 0.04‑0.085 | 2000×1250×1800 | 980 |
Recommended load capacity: 65‑70% of total volume; speed range adjustable 3‑12r/min (frequency models); larger capacity models up to 5000L available upon request.
Fully automatic computer control: PLC program with touch screen interface. Total working time can be divided into multiple process cycles, with independent settings for time, speed, vacuum state and rotation direction per cycle. One‑key automatic operation for continuous tumbling, intermittent tumbling, reverse discharge, etc.
Stepless frequency speed regulation: Equipped with frequency converter, drum speed continuously adjustable 3‑12r/min (1‑4r/min low‑speed optional on some models). Smooth start reduces mechanical impact and extends equipment life.
Breathing‑style tumbling technology: “Lung respiration” function alternates raw material between vacuum and atmospheric pressure, effectively shortening marinating time and promoting dissolution and extraction of myofibrillar proteins.
Food‑grade stainless steel construction: Entire machine made of SUS304 stainless steel. Spun end covers on both drum ends, internal surfaces finely polished with no hygiene dead corners, meeting food safety production requirements.
Arc‑shaped paddle design: Ensures even distribution of marinade without damaging the material surface, effectively protecting the appearance of raw meat and improving product tenderness and slice quality.
High‑efficiency vacuum system: High‑purity vacuum pump with pipeline filter and vacuum sensor. Vacuum degree adjustable 0.04‑0.09MPa with low vacuum decay and minimal leakage.
Compact structure: Low operating noise, reliable performance, easy operation and high efficiency. Inclined drum design provides greater loading capacity and automatic tilting discharge.
Flexible expandable configuration: Optional automatic feeder for automatic material suction; optional cooling jacket for low‑temperature tumbling (using ethylene glycol, liquid nitrogen, etc.) to meet high‑end processing requirements.
FrequentlyAskedQuestions
我们为完整的加工线提供长期的售后支持，包括技术咨询、故障排除帮助、备件供应和系统升级建议。提供详细的操作手册和维护指南，确保日常操作顺利进行。
我们的解决方案服务通常包括工艺分析、设备配置、生产线布局图、操作指导和技术支持。根据要求，我们还可以通过在线支持协助安装指导、调试和操作员培训。
我们根据您的工厂布局、加工能力和生产要求提供定制解决方案。我们的工程团队可以协助生产线设计和技术规划。
该设备设计用于处理不同尺寸的土豆。对于切割或去皮等某些工艺，可以提供可调节的设置或尺寸分级解决方案，以确保一致的输出质量。
该机器设计用于加工各种食品原料。根据具体型号，它可以处理规定尺寸和湿度范围内的新鲜、冷藏或冷冻材料。为了获得最佳性能，我们建议在订购前确认原材料规格。
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